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EEL - Bucket Elevator        -   P r o f i l e   

EEL is a medium scale Engineering, manufacturing company situated at  industrial estate in Gurgaon, Haryana, INDIA at a distance of 10 KM from Delhi International Airport. It is a multiproduct company having expertise in the manufacturing of :

  • Roto Packers  for cement industry
  • Bagging machines for chemicals, fertilizer and mineral industry
  • Bag Loading machine for cement sugar, fertiliser industry
  • Material handing equipment for cement, sugar, fertilizer industry

EEL Bucket elevator find an extensive application in industry for material handing. for different requirement of each customers and applications, it is very important to select proper type of elevator. This selection is governed by the characteristics of the material to be handled, whether lump or fine, abrasive or non-abrasive, high temperature or not. Three type of elevator in use are :

  Centrifugal discharge elevator  :  This is the most commonly used type with bucket mounted on belt or chain for handling of free flowing fine or small particle.

   Continuous discharge elevators  :  This type of elevators are used for handling large lumps and material that cannot be handled by centrifugal discharge. The slow speed and gentle method of loading & discharging is the main future.

  Positive discharge elevators  :  This is similar to centrifugal type except the buckets are end mounted with two strands of chain. Bucket speed is slower and suitable for light, aerated, sticky materials.
SL.NO

MATERIAL

BULK DENSITY KG/M3 BELT/CHAIN TYPE OF ELEVATOR
1 ASHES-COAL

700 - 800

BELT/CHAIN  
2 BAUXITE, CRUSHED & DRY

1200 - 1350

BELT/CHAIN  
3 CEMENT PORTLAND

1000

BELT/CHAIN  
4 CEMENT CLINKER

1200 - 1400

CHAIN  
5 COAL ANTHRACITE

860

BELT/CHAIN  
6 CLAY DRY GROUND

1600 - 1920

BELT/CHAIN  
7 COKE LOOSE

370 - 510

BELT/CHAIN  
8 COKE PETROLEUM

560 - 720

BELT  
9 DOLOMITE

1400 - 1600

BELT/CHAIN  
10 FOUNDRY SAND

1400 - 1600

CHAIN  
11 FELDSPAR GROUND

1000 - 1200

BELT/CHAIN  
12 GYPSUM CALCINED

880 - 960

CHAIN  
13 GYPSUM POWDERED

960 - 1280

BELT/CHAIN  
14 LIME GROUND

960

CHAIN  
15 LIMESTONE

1360 - 1440

BELT/CHAIN  
16 MARBLE CRUSHED

1400 - 1520

CHAIN  
17 PHOSPHATE SAND

1440 - 1600

BELT/CHAIN  
18 QUARTZ PULVERISED

1760

CHAIN  
19 RAW MEAL

800 - 1000

BELT/CHAIN  
20 RICE GRIFTS

670 - 720

BELT/CHAIN  
21 SAND DRY

1440 - 1600

BELT/CHAIN  
22 SODA ASH HEAVY

800 - 1000

CHAIN  
23 SULPHAR POWDER

800 - 950

BELT/CHAIN  
24 SUGAR RAW

800 - 1040

BELT/CHAIN  
25 SUGAR REFINED

800 -  880

BELT/CHAIN  
26 UREA

650

BELT/CHAIN  
27 WHEAT CRACKED

640 - 720

BELT/CHAIN  
28 ZINC OXIDE

160 - 580

CHAIN  

Our Other Products  - profile

We are pleased to introduce ourselves as 'Marketing Associates' of EEL INDIA LTD., (formerly Enexco Engineering Ltd.) who are leading organization engaged in manufacture and supply of packing, loading, material handling, pollution control equipments & systems to all industries.

EEL is associated with reputed industrial consultants like ENGINEERS INDIA LIMITED (EIL), PROJECTS & DEVELOPMENT INDIA LTD. (PDIL), UHDE INDIA, DAVY POWER GAS, ICB, DALAL etc., which is mark of their quality products, good quality assurance procedures and prompt after sales services.

EEL are manufacturing these Equipments for CHEMICAL / CEMENT / PLASTIC / FERTILIZER / SUGAR & other Sectors and have technical collaboration with world renowed companies. A brief descriptin to EEL product range is enclosed for your kind reference. As per your requirement, EEL can supply you the following:

1. BAG FILLING & WEIGHING SYSTEMS:-

EEL manufacturers in collaboration with M/S. HAVER & BOECKER, GERMANY, packing machines for packing all types of powdery, crystaline, a composite of powdery & crystaline materials and difficult-to-flow products. The examples are CEMENT, UREA, SILICA POWDER, SUGAR, ZINC OXIDE, CARBON BLACK, PVC, PLASTIC GRANUALES, HYDRATED LIME, SOAP STONE POWDER ETC. EEL air packer
can be used for difficult-to-flow products i.e. SINGLE SUPER PHOSPHATE, ZINC OXIDE, TITANIUM DIOXIDE etc.

2. TRUCK / WAGON BAG LOADING MACHINES:-

EEL manufactures truck and wagon loaders under collaboration with M/S. BEUMER, GERMANY. These machines are capable to load filled bags in open/closed trucks and wagons with only single operator. EEL machines are achieving a capacity of around 1800 bags/hr. in various reputed CEMENT / CHEMICAL PLANTS in india.

The other equipments manufactured by EEL are BUCKET, ELEVATORS, CONVEYORS, FEEDERS, SCREENS, POLLUTION CONTROL EQUIPMENTS etc.

Detailed information about the company, its various products, client list / equipments supplied etc. are given in the enclosed annexure.

We trust that the enclosed information is more than sufficient to assure you of the capabilities of EEL INDIA LTD.

We kindly request you to REGISTER EEL INDIA LTD., in your approved list of VENDORS OF EQUIPMENTS FOR WEIGHING, PACKING, LOADING, MATERIAL HANDLING & POLLUTION CONTROL.We kindly request you to REGISTER EEL INDIA LTD., in your approved list of VENDORS OF EQUIPMENTS FOR WEIGHING, PACKING, LOADING, MATERIAL HANDLING & POLLUTION CONTROL.
FOREIGN COLLABORATIONS

HAVER & BOEKER, WEST GERMANY :-

For Bag Packing machines i.e. net weigher, impeller packers Pressure flow packers, and screens with sophisticated electronic control for Cement, Fertiliser, Chemial Petrochemical & other sectors.

BEUMER MACHINENFABRIK, WEST GERMANY:-

For Bag Loading machines, Bucket Elevators and Rotary Feeders.

LUEHR, GERMANY:- Air Separator, Dust Collector Filter.

DESCRIPTION OF EEL PRODUCTS

1. PACKING MACHINES:-

EEL in collaboration with M/S. HAVER & BOECKER, GERMANY design, manufacture and supply Packing Machines of various types for Cement, Fertilizer, Sugar, Chemical plants etc.

1.A: IN-LINE IMPELLER TYPE PACKER:-
This machine is suitable for packing very fine powdery material with difficult flow characteristics. These machines operate according to the gross weighing system and inclusive of a vertical or horizontal impeller wheel depending on the product characteristic with a V-belt drive. Different type of bag discharge systems can be given along with an arrangement of 1 to 6 filling spouts with an output of 300 bags /hr. of 50 kgs from single spout, depending on the material to be packed. This machine finds scope in packing products like SILICA POWDER, SOAP STONE POWDER AND CEMENT.

1.B: NET WEIGHING & FILLING SYSTEMS:-
This machine has very high capacity and better accuracy. An output of 600 bags/hr. of 50kg can be achieved with this machine with accuracy better than 0.5%. It is suitable for packing all types of free flowing, gritty and granulated products, such as CHEMICAL GRANULATES, SAND, SUGAR, RICE, UREA, RUBBER PELLETS, PVC and other petrochemicals where shape and size of grains is to be maintained.

1.C: AIR PACKER:-

This machine based on the air filling system can be used where difficult products and mixtures with fine and coarse components are to be filled in valve bags. The main advantage of the system is that there is no wear & tear because no moving parts are used.
The machines are available with 1 - 6 filling spouts, the capacity of each spout being 300 bags per hour depending on the flow characteristics of the material. This machine finds scope in all types of Chemical i.e. ZINC OXIDE, SINGLE SUPER PHOSPHATE, CARBON BLACK AS WELL MILK POWDER.

1.D: BIG BAG FILLING MACHINE:-
This machine is used for filling all types of powders, chemicals and granulated products in Big Bags ranging from 500-2000 kg. This machine can be provided with four loop bag holding arrangement with an arrangement to lift and lower the assembly by the hydraulic drive, thus giving ease of operation and saving of manpower.

A capacity of 10-60 big bags per hour can be achieved depending upon the product flow ability and bulk density.

1.E ROTO-PACKERS:-
EEL Roto Packer is a rotary valve filling machine, with 3 to 12 filling stations fitted with vertical impellers and designed for several simultaneously filling and weighing of powder products. This packer gives an output ranging from 60 TPH to 180 TPH depending on the no. These machines are micro processor controlled with a weight resolution of 20 gram with incorporation to calculate cut-off points for coarse and trickle feed depending on the flow characteristics of the product. It can be provided with single or double thus giving ease of operations, saving of manpower and increase in capacity and forming an ideal system for Cement Industry.

This machine is a compact high capacity unit designed to pack free flowing granular and micro granular bulk products into thermo plastic tube stock and can give out put of 1000 to 1200 bags/hr, each bag of 50 kgs. The system finds its scope in SUGAR, FERTILIZER, CHEMICAL AND PETROCHEMICAL industries for acheiving very high outputs.

2.0 REJECT SCREEN:-

EEL also has collaboration with M/S HAVER & BOECKER, Germany for manufacture and supply of Reject Screens to ensure a trouble free operation screening out foreign particles, especially, metal pieces which when not seperated can cause an early destruction of the blade wheel of the Impeller box in case of Roto Packers and may cause deviations in weight accuracies, when not installed in any of the above packing machines.

3.0 TRUCK AND WAGON LOADING MACHINES :-

EEL has technical collaboration with M/S BEUMER Maschinenfabrik, Germany for manufacture and supply of Truck / Wagon loading machines for loading on one side of platform as well as on both sides of platform. Different types of truck loading machines can be provided depending on the plant suitability.

A loading rate of up to 1800 bags/hr can be achieved with only two operators reqiured for loading operation. HAVER Packing Machines alongwith BEUMER Loading machines make considerable saving in manpower required for CEMENT, FERTILIZER, CHEMICAL, SUGAR AND MINERAL INDUSTRIES.

4. BAG FILTERS :-

EEL has a technical collaboration with M/S. HENRICH LUEHR of Germany for manufacture and supply of Horizontal Bag Filters.

M/S HENRICH LUEHR are world leaders in the field of air pollution equipments & systems. EEL horizontal bag filters have following advantages:-

1. Less compressed air required for cleaning of bags because of maximum utilization of secondary air.
2. Most effective cleaning method of clean bags as two rows are cleaned simultaneously, so that there is no difference of pressure between two rows.
3. Low energy consumption while cleaning bags due to less air quantity required for cleaning of bags.
4. Longer bag life due to longer cycle time.
5. Easy removal/replacement of bags as bags are horizontally arranged.
6. Low capital cost as building height is less due to arrangement of filter bags.

5.0 BUCKET ELEVATORS AND OTHER MATERIAL HANDLING EQUIPMENT SYSTEMS:

5.1 BUCKET ELEVATORS:

EEL has entered into a technical collaboration with M/S BEUMER of Germany for belt type bucket elevators. The Beumer high capacity belt type bucket elevators are equipped with steel cable reinforced belts specially designed for this purpose. The chain type bucket elevators are also manufactured by EEL where the discharge height is less and chains in this type are either round links or pin bush type.

5.2 BULK MATERIAL HANDLING SYSTEMS:-
EEL undertakes Design, Engineering, Manufacture and Supply of following equipments.

a) BELT CONVEYORS:-
Belt conveyors has attained a dominant position in transportation of bulk material due to inherent advantages due to their economy, reliability and safety of operation; low maintenance, low energy consumption, reliability and practically ultimate range of capacities. EEL offers the following:
i) Flat and troughed belt conveyors.
ii) Horizontal and inclined belt conveyors.
iii) Belt conveyors with fixed and mobile tipplers.
iv) Shuttle belt conveyors.

b) CHAIN CONVEYORS
Chain conveyors by virtue of its design are meeting with the requirement of transportation of typical materials having high temperature, different sizes, shapes and are also very useful for automation and process control for process industries. EEL offers the following

i) Apron conveyors.
ii) En-Masse conveyors.
iii) Pan conveyors.
iv) Flight and drag chain conveyors.
v) Slat conveyors.
vi) Reddler conveyors.

c
) SCREW CONVEYOR:-
For materials such as very fine powders which may create dust or which cannot be transported in open atmosphere, the screw conveyor is the most suitable equipment. EEL offers the following:

i) U-Troughed and tubular casing screw conveyors.
ii) Horizontal and inclined screw conveyors.
iii) Screw conveyors with cutting, mixing and blending attachments.

d) ROLLER CONVEYORS :-
For packing, forward and stacking of products, roller conveyors are suitable as per requirement of process. EEL offers the following.

i) Straight roller conveyors.
ii) Curved roller conveyors.

EEL, (Enexco Engineering Ltd.) was established in 1988 to provide high quality product viz., Bag Packing & Loading lines to the Indian Cement, Chemical, Mineral & Fertilizer Industries. These machines were then imported & the country was passing through a severe foreign exchange crunch. Our Directors signed a collaboration agreement with M/s. Haver & Boecker of Germany and M/s. Beumer of Germany to manufacture Bag Packing machines & Bag loading machines respectively in Jan. 1988. An existing workshop facility of 2000 sq. mt. was purchased at Gurgaon in the industrial area of Haryana State Industrial Development Corporation, to manufacture the machines, which were to contain in the beginning 60% imported components with rest of the components sourced locally.

The government welcomed such a proposal and the company's application for licensing, approval of phased manufacturing programme, foreign collaboration agreement, Import application for components, allocation of land, was cleared within record time by Ministry of Industry & Department of technical development and State government institutions for which EEL is grateful to authorities concerned.

The industry and the department of Government encouraged such a unit by banning Imports of complete machinery and orders flowed in. In the first year of its establishment, the company reached a turnover of 3.8 crores. The turnover approximately doubled with passing of each year to 6.4 crores, 12.5 crores, 21 crores & 30 crores in 1994-95. More & more Indianisation programme followed, engineering, manufacturing & quality control & design strengths were improved. We have the pleasure to report that today we are self sufficient in the design and manufacture of many products in our programme. The import are restricted to items which are not yet indigenously manufactured.

The company entered into technical collaboration agreement during 91-92 for further products with two German Companies.

  1. Bag Filters with M/s. Luehr of Germany.
  2. Air Separator & Impact Crushers with M/s. Christian Pfeiffer of German.

The company opened an office in Mumbai and appointed agent in Chennai and other cities of India.

The manufacturing facility today consist of 8000 Sq. Mtrs. of covered area under 4 Bays under 5T, 7.5T, 10T & 12.5T cranes. EEL is proud to have supplied to the Indian cement, chemical, petrochemical & mineral industries.

- Roto Packers
- Inline & other packers
- Loading Machines
- Elevators, Screens, Dust collectors etc.

The strength of the Company lies in its very well qualified & trained staff, absorption of technology from its collaborations and strong management systems that have been developed over the years.

EEL's operation philosophy is to provide clients state of art in technology for its product which flows through its collaborations and through inhouse research and development, innovation by its staff and employees who are encouraged to suggest modification in designs, layouts and manufacturing process, quality control procedures and management systems.

EEL's manufacturing programme includes :

- Survey and preliminary investigations.
- Detail drawings & specification and bid documents.
- Engineering and release of documents for shop manufacturing.
- Procurement and supplies, including Electrical, instrumentation, piping, utilities.
- Supervision of Erection and commissioning.
- After sales service, Annual maintenance contracts & Stocking and supply of spares.

More than 70 EEL-Havers Packers & 150 Loading Machines in Indian Cement Industry are testimony to EEL's technological strength and proximity to customers who have become partners and business friends due to successful execution of their projects by EEL.                             

 

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